/Conveyor Health Monitoring

Aura IQ revolutionizes conveyor health monitoring by continually monitoring, measuring and detecting roller health using a single fiber optic cable retrofitted to the length of a conveyor.

AURA IQ

CONVEYORS IN MINING

Conveyor belts in mining operate in rugged and demanding conditions and the biggest maintenance requirement is detecting and replacing worn rollers. Traditional methods of manually walking the belts and visually monitoring their health for maintenance, is laborious, time-consuming and unreliable.

SMART, AUTOMATIC HEALTH MONITORING

Aura IQ revolutionizes this process using fiber optic cable retrofitted onto the conveyor to continually monitor every roller, every day. The system proactively tracks the health of the rollers along the conveyor belts to ensure that they are in stable condition. If changes are detected, the system will preemptively alert operators before parts break and damage is done.

WHAT IS DOES

  • 001

    Detect

    Aura IQ detects broken ball or cracked cage in a ball race

  • 002

    Track

    Aura IQ progressively tracks the wear and tear of the roller bearings

  • 003

    Predict

    Aura IQ predicts potential bearing seizures and roller failures before they happen

  • 004

    Alert

    Aura IQ pre-emptively alerts to imminent problems, reducing the risk of failures and resulting downtime

  • 005

    Prioritize

    Aura IQ assists in scheduling maintenance tasks and roller replacement

AURA IQ CLOUD & IOT NETWORK

  • 001

    Active Status

    Identify status of all conveyors at each site location

  • 002

    Daily
    Reports

    Review daily reports which highlight rollers at risk of failure

  • 003

    Detailed
    Heatmaps

    Illustrate key failure indicators on a linestand -by-linestand basis

  • 004

    Individual
    Linestand Analysis

    Drill down into details of individual linestands

Key Benefits

  • 001

    Increased
    Efficiency

    Optimizes performance

    Continuous monitoring

    Smart reporting

    Enables timed roller change-outs

  • 002

    Reduces
    Downtime

    Eliminates potential failure

    Anticipates issues before they occur

    Automates maintenance requests

  • 003

    Range of
    Applications

    Works on all conveyor types

    All lengths and terrains

    New sites and retrofit

    Both surface and underground

  • 004

    Substantial
    Cost Savings

    Rapid ROI and substantial cost savings

    Enhances labor efficiency

    Maximizes usable life of parts

  • 005

    Health
    and Safety

    Reduces exposure to health and hygiene hazards

    Eliminates manual inspections

    Reduces manual maintenance

    Intrinsically safe

  • 006

    Reliable
    Solution

    Highly sensitive detection

    Proven technology

    OPEX and CAPEX model

    Global technical support

Video

thumbnail
Watch video
Watch video

Questions?

Contact Us