/Machine Digitalization with StrataHub

Connected machine Intelligent Machine Controllers, Interfaces and Data Loggers for real time insights into the maintenance, safety, and productivity performance of operating machinery.

Maintenance

  • 001

    Fly-by
    Dignostics

    Interface with machine sensors, mechanics and hydraulics to access real time data

    Monitor machinery operational health and integrity of its components

    Wireless transfer of data to control room for review, analysis and valuable decision making

    Data insights transmission from machine-side devices for local viewing and later relay to Short Interval Monitoring and Control (SIMAC) cloud based information platform

  • 002

    Ensure
    Integrity of
    Components

    Real-time system and component monitoring for assessment on wear and tear

    Alerts to potential problems or areas of concern (custom setpoints)

    Assist in optimized maintenance scheduling (such as: fleet overview of select machine maintenance based on the engine hour condition)

  • 003

    Metrics
    Measured

    Engine & transmission health

    Operating temperatures & pressures

    Tire pressure & brake wear

    Fluid levels & flow rates

    Operational exposure

    Black Box Recorder- allows replay of machine values for incident investigation

  • 004

    Long-term
    Advantages

    Machinery in optimal operating condition

    Equipment used within its design limits

    Prolong the life of machinery

    Monitor operator behaviors

    Identify training needs

Safety

  • 001

    Functional
    Safety

    Daily monitoring and fly-by diagnostics help ensure proper and safe operating health of machinery and its key components

    Custom setpoints and alarms

    Control of seat belt, door closure and other interlocks

    Black Box Recorder - allows replay of machine values for incident investigation

  • 002

    Speed/Brake
    Interlock

    Speed regulation and max-speed control work to prevent uncontrolled sliding or runaway incidents

    Monitor unsafe operator behaviors based on rules for general mine site or specific mining areas and conditions

  • 003

    Proximity
    Detection
    Systems

    Interfaces with third-party PDS to monitor frequency of PDS slow and stop interventions

    Reports generated assist in traffic management, personnel training & PDS system settings

    Monitor operator working practises and behaviors to identify training needs

  • 004

    Driver Access
    Control

    Control and log which drivers (based on ID tags) operate machinery to ensure compliance with driver qualification requirements

  • 005

    Digital
    Operator
    Checklist

    Ensure engine start is only performed after confirmation of pre-start checklist completion

  • 006

    Fire
    Suppression

    Monitoring and control of fire suppression activation based on further sensors or criteria, as per mine site requirements

Productivity

  • 001

    Functional
    Health

    Proactively monitor the health of machinery and reduce unscheduled downtime for maintenance and repairs

    Remotely track machine health status, eliminating inefficient onsite visit

  • 002

    Daily
    Performance

    Short interval measurement of machine performance

    Runtime, tram time, work time, cycle time, overall equipment effectiveness, machine-specific functions

    Custom configured variables

  • 003

    Reporting

    Generate reports on tonnage, machine movement, trip-counting, down-time frequency and duration (MTBF, MTTR)

  • 004

    Long-term
    Insights

    Manage fleets

    Compare performance and production of different OEMs machines

    Real data to assist future purchasing decisions

  • 005

    Dispatch
    Messaging

    Providing work orders to equipment and operator in real-time

    Messaging from equipment operator on job completion in real-time

    Traffic light management based on individual traffic rules and vehicle location

  • 006

    Mapping
    Vehicle
    Localization

    Real-time representation of vehicle position for instant fleet operations optimization in case of unexpected events

  • 007

    Digital
    Operator
    Checklist

    Ensure engine start is only performed after confirmation of pre-start checklist completion

Connectivity

  • 001

    StrataHubs

    Hubs collect, store and package data ready to be viewed on local device or sent to Short Interval Monitoring and Control (SIMAC)

  • 002

    Wireless
    Connection

    Total mine connection: data can be streamed wirelessly to control room for real time monitoring and evaluation

    Where network connection is limited: StrataHubs store data and push data opportunistically when machine is within wireless range

    Convenient fleet data: data is naturally and spontaneously available through wireless networks. No need for physical collection with USB keys or mobile devices

  • 003

    Machine-Side
    Connection
    (digital service tool)

    Even without network, data can be transmitted to local laptop or android hand-held device for local review and interpretation. Later relayed to the central Short Interval Monitoring And Control (SIMAC) system

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